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Prototype PCB Assembly – Design For Assembly

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Prototype PCB Assembly – Design For Assembly

Prototype PCB Assembly of Venture specializes in small and medium runs with quick lead-time and no minimum order requirement, and orders start from 1 PCS. Your Trusted Prototype PCB Assembly Supplier.

Venture Electronics offers custom PCB prototype assembly services in prototype quantities or low-volume to mid-volume production prototypes. That includes fast prototype assembly; we can take your custom PCB designs, arrange them for the assembly services and perform comprehensive testing to ensure they meet your performance requirements. We can provide a complete turnkey PCB prototype assembly with a one-stop solution.

We fabricate all PCB assembly projects, especially a small quantity assembly, low volume PCB assembly, and prototype PCB assembly. Our PCB types for prototype PCB assembly include: Rigid PCB, LED PCB, Flex PCB and rigid-flex PCB..etc.

If you are looking for a high-quality Prototype PCB assembly provider and partner? You’ve come to the right place; Prototype PCB Assembly is our profession at Venture.

Quick Turn Prototype PCB Assembly

Printed circuit board (PCB) prototype assembly goes by many names. You will typically hear other terms:  PCB SMT prototype, PCB Assembly prototype, PCB sample assembly, etc. The term PCB prototype assembly refers to rapid prototype PCBAs used to test the functionality of new electronic designs. These help ensure quality, verify no problems with the test product, find errors, and update the configuration. Typically, an electronics job requires 2-3 repeats of prototype PCB assembly before mass production to ensure that everything works perfectly.

Venture supports engineers quickly and economically assembling their electronic prototypes throughout the design verification. We typically recommend five PCBs or ten PCBs for prototype assembly testing to ensure product design compliance. Of course, one or two pieces are also possible if we can verify them.

1. What Are Prototype PCB Assembly Services?

PCB prototype assembly represents a fundamental stage in the printed circuit production process when we talk about PCB prototype assembly. It is also known as PCBA prototype assembly, SMT or surface mount technology PCB prototype, etc. The meaning of prototype assembly of printed circuit boards becomes clear from these names. So, what is prototype PCB assembly?

PCB Prototype Assembly is a quick turn prototype printed circuit board assembly mainly applied to test the new electronic layouts and designs. As such, it helps to check and ensure the quality assurance of the PCB. For example, it verifies no errors in the test PCB, updates the design, and finds errors. In most cases, a prototype assembly of an electronic job takes two to three times to ensure that everything is good.

2. How Do We Evaluate The Cost For Prototype PCB Assembly Job?

It’s easy to get a quote for our PCB prototype assemblies; email us the PCB file and bill of materials (BOM). We will provide a complete quote within 48 hours (if you need an expedited quote, please treat your email as “high priority”). In addition, please include the following information in your email:

– Bill of Materials (complete information will get you an accurate price).

– Gerber Files.

– The required quantities (save you the total cost and delivery time, we accept complete BOM purchases and partial. deliveries).

– The unique technical process demands, if any (e.g., selective welding or no installation).

There is no MOQ limited for PCB prototype assembly, and we even start one piece. In addition, all component prices are 100% according to your BOM list. If you need an equivalent alternative to reduce costs, we must have your confirmation and approval. Our team is qualified to handle the complete prototype PCB assembly services, including all parts purchased and their management, PCB assembly, quality control, functional testing, and delivery on time.

Our PCB assembly prototype is a specialized service that allows us to take complex designs, prepare for the assembly process, and test the boards without worrying about problems. Our production facility’s PCB prototype assembly portion has a unique layout that allows for the flexible use of automated and manual part placement. Our workers have experience managing delicate pitch parts and BGA areas for high-density FR-4 printed circuit boards. Our team can manufacture prototype assembly volumes of 1 to 1000 PCBs.

Turnkey circuit board assembly is our primary capability. Even in the production of PCB Assembly prototypes, we are equipped with professional electrical engineers and have developed practical steps and guidelines for PCB manufacturing and assembly. Thus our customers can benefit from PCB prototyping, electronic parts procurement, and PCB assembly services. In addition, we also provide partial assembly services, which can assemble component kits according to our customers’ requirements.

Our PCB prototype assembly also offers component sourcing that allows customers to focus on layout design. We have a dedicated procurement staff, and we coordinate with multiple suppliers and distributors to source parts to customer requirements. Our team goes through these procurement details in the most efficient manner. We have advanced processes to optimize packaging selection to reduce the total cost of ownership. In addition, we can cross-use parts and even find hard-to-find and discontinued parts. When Venture replaces parts, customers can rest assured that they are of high quality: we use only the electronic part numbers and manufacturers specified in the BOM. We do not modify your original layout design. We will only make part replacements with your permission.

The final PCB prototype assembly cost includes assembly labor costs, blank circuit board fees, and parts fees. You can enclose your PCB Gerber files to estimate prototype PCB and assembly prices on our website.

We have a dedicated team that can provide a fast turnaround for prototype circuit board assembly with surface mount (SMT), through-hole (THT), and hybrid technology components. Our efficient, quick prototype PCB assembly service team can complete circuit board assembly in less than 72 hours.

3. How To Select a Prototype PCB Assembly Manufacturing?

PCBA sample assembly is a complex and highly specialized process. In recent years, SMT assembly providers have overgrown. Many electronic engineers or circuit board equipment manufacturers do not know how to choose a specific PCBA manufacturer due to a lack of professional knowledge and experience.

Picking a top PCB prototyping assembly service provider can become difficult due to the many vendors available. However, to choose a top one based on your PCB prototyping needs, you must consider the following points.

First, customers must consider the supplier’s professionalism and capabilities by determining their management system and equipment. If a prototype PCB assembly provider is professional, their supplies will be complete and advanced. In addition, a top manufacturer needs to have ISO 9001 certification regarding the quality management system. Thus, the quality certification can serve as a perfect beacon to the expertise of the prototype assembler.

Secondly, the feeling you get from the PCB prototype manufacturer will also serve as an ideal beacon to understand their top status and ability to produce promising PCB prototypes. Therefore, you should judge the assembly provider according to their service attitude.

Finally, the provider’s reputation also is as important as its ability to assemble high-quality PCB prototypes.

Prototype assembly is an essential part of the printed circuit board manufacturing process. It tells about the ease of the high-volume assembly process for a particular PCB design. Everything about PCB prototype assembly can be an ideal starting point for selecting the proper PCB prototype assembly service manufacturer.

4. Why Choose Venture’s Prototype PCB Assembly Services?

Venture Electronics should be your ideal choice because of its reasonable price, on-time delivery, excellent quality, and quality service after-sale.

4.1 Prototype PCB engineering process.

1) Design for manufacturing (DFM).

2) Design for Test (DFT).

3) Design of Experiment (DOE).

4) Development of a control plan.

5) Value-added engineering services.

4.2 Prototype assembly service.

1) New Products Introduction (NPI).

2) SMT: Surface mount assembly (SMT).

3) Electroplated through-hole, selective soldering.

4) Hybrid technology. SMT, through-hole, and electric mechanical assembly.

4.3 PCBA function test.

1) Flying probe test.

2) Solder Paste Inspection.

3) First Article Inspection.

4) Visual Inspection.

5) Automated Optical Inspection.

6) X-Ray Inspection.

7) In-Circuit testing (ICT).

8) Functional Testing.

9) Circuit wire bonding.

10) Conformal coating of PCBAs.

5. How To Ensure High-Quality PCBA Assembly?

We will test all PCBA prototype assemblies and finally deliver a complete circuit board to the customer:

1) Meet IPC-600G class 2 and IPC-6012B class 2 standards.

2) Meet ISO 9001: 2008 quality system management.

3) Meet UL certification level 94v-0.

4) Meet the X-ray inspection system.

5) Meet Automated Optical Inspection (AOI).

6) Meet In-circuit testing (ICT) and functional testing.

7) Meet Restriction of RoHS compliant.

8) Meet Requires 100% PCBA functional testing.

 

PCB Assembly Process

The PCB assembly process puts together the individual PCBs into a final product. Technicians typically break it into sub-assemblies or assemblies with one or more PCBs. The entire assembly process takes place after manufacturers finish the PCB fabrication, and it requires a lot of care and precision as it is an intricate process. While it is a simple process, PCB assembly is an essential industrial process used to create and manufacture printed circuit boards.

 

Design For Assembly

Design for Assembly (DFA) designs electronic products to ensure they are ready to be put into the production equipment and the entire product line quickly and efficiently. Therefore this assembly design is an essential part of the product design process that focuses on ease of manufacture, often called design for manufacture (DFM), in a printed circuit board (PCB). That, combined with design for manufacturability (DFM), helps to cut down on the assembly time, manufacturing costs, and efforts needed to bring your products to market. It also represents an initiative that improves the design of manufactured products to make them simple, quick, and easy to assemble during the assembly operations required.

The goals of DFM are to minimize assembly costs and maximize yield by minimizing complexity and unnecessary components during the different manufacturing processes. In a more simple definition, the goal is to provide a product that can be assembled as fast and with as little effort as possible to meet its intended consumer’s functional needs. Since PCBs have become an integral part of modern electronic systems, DFM principles are as applicable to PCBs as to other complex assemblies that include mechanical parts.

Design for Assembly principles is one of the fundamental principles to keep in mind when designing for assembly. The obvious one is using as few components as possible to build in fasteners. Conventional built-in fasteners take up to 50% of the time to assemble a product. Objects can reduce pins by making them directly into the parts. And although pins are relatively inexpensive on their own, the installation process is time-consuming. In addition, threaded fasteners are known for being the cause of the majority of assembly line defects. Incorporate pins into product design to speed up the assembly. Built-in fasteners like snap fits and adhesive fasteners often don’t require special production equipment and make assembling easier.

 

Types of PCB Assembly Processes

There are two types of this process, manual assembly, and automated assembly. Manual Assembly is a step before mechanized and automated assembly. Manual assembly may also be carried out by hand, one part at a time until complete. It requires more labor for essential and fewer parts. Still, clients can prefer it in certain conditions, such as components with tight tolerances or specific steps, or to accommodate changes during fabrication.

Automated Assembly (Automatic Assembly) is used to assemble complex PCBs repeatable and rigorous manner. In this assembly automation process, the components designed for assembly are constructed automatically by robots or other industrial equipment instead of the manual assembly process in which a human manually assembles the components.

Most PCB products are assembled manually, and the original DFA methods for manual assembly had an enormous impact on productivity. Technicians quickly realized that the most critical aspect in optimizing for design for the assembly was keeping the number of components to a minimum and removing unnecessary features that do not add to the functionality of the PCB products.

Venture offers high-quality PCB prototype assembly services to customers worldwide, from PCB manufacturing, component purchasing, and PCB prototype assembly to testing, all under one roof. We use a highly flexible assembly process, reasonable prices, and fast turnaround times, so please trust us to provide a perfect service without reservation.

Venture Electronics can provide complete turnkey PCB prototype assembly services, featuring a one-stop-solution approach that saves you time, money, and hassle. If you need a custom PCB project to get a PCB prototype assembly quote, please click the button below and upload your PCB Gerber files and BOM. We will give you a PCB assembly price within 24-48 hours. Thank you for your trust.

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faq

At Venture, all the boards will go through the most stringent tests other than the basic visual check. We use the latest testing and inspecting equipment used, such as Flying Probe Tester, X-Ray Inspection Machine, Automated Optical Inspection (AOI) Machine. With 50+ new engineers worldwide using our PCBs for their work, who trust us for our reliable quality.

You may order as small as 5pcs of PCBA from us. We do not force you to buy anything you do not need to save your expenses. Our pricing structure is transparent and has no hidden cost in it.

All your orders will be receiving a free engineering file review service from Venture’s fully trained and professional technicians before you pay in the most timely manner.

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