What is Turnkey PCB Assembly?
The phrase “turnkey” applies to any service or product delivered to the customer in a state that is ready to use right away. When it comes to PCB assembly, turnkey implies that the provider handles all project areas, involving component procurement and PCB fabrication and choosing and positioning components on your bespoke PCBs. That is the Turnkey PCB meaning that you must know. Complete turnkey PCB assembly, in general, allows the customer to focus on PCB design while the provider does the rest. That is why it is a popular type of one-stop electronic assembly.
Venture Electronics has over ten years of experience offering rapid, dependable turnkey PCB assembly services for yet more than 10,000 firms from over 80 countries worldwide, being one of the few quality-focused PCB producers that also offers electronic assembly services. When compared to dealing with several vendors, our single-source strategy helps in saving money and time while also providing more dependable, consistent outcomes.
Advantages of Full Turnkey PCB Assembly Services
* Shorter Lead Time
PCB assembly is a primary type of electronic assembly that comprises 3 phases: PCB manufacturing, component procurement, and PCB assembly. Typically, one should estimate and validate design files with the PCB manufacturer’s sales and engineers, component wholesalers, and PCB assemblers. Such a string of estimates and approvals necessitates your time spent contacting various partners. If your collaborators are from multiple countries, you will have to deal with issues such as time zones and communication styles. On the other hand, full-turnkey PCB assembly is a time-saving method of electronic assembly.
* Lower Cost
Another benefit of a full-turnkey PCB assembly package is the cost savings. A backup solution is generally less expensive than two distinct ones for electronic assembly. It will reduce the freight costs because you don’t need to buy the fabricated PCB boards and electrical components for the assembly workplace. Furthermore, component procurement may become more accessible and user-friendly due to skilled electronic assemblers’ long-term collaboration with parts printed circuit board manufacturers or distributors, which allows them to deliver reliable components at a reasonable cost.
* Transparent Monitoring
When it comes to the electronic assembly process, it’s critical but challenging to keep track of your goods’ manufacturing stage because it directly ties to their efficiency and time to market. Full-turnkey PCB assembly enables designers to see what we’ve done and better understand their status at each stage, resulting in superior end-product performance.
What Is the Turnkey PCB Assembly Process?
You’re probably wondering what on earth the turnkey PCB assembly process entails. First, let’s look at the critical stages in Venture Electronics’ turnkey PCB assembly.
* Step 1: Manufacturing PCBs is the first step
The customer delivers the Gerber file for their circuit as the initial step. If there isn’t one, you can email a diagrammatic to Venture Electronics and explain what you have in mind. Then, we’ll build the Gerber file and start the PCB fabrication process. Venture Electronics is an electrical circuit board company that specializes in sophisticated boards. So, you have to tell them what you want and then sit back and watch them work their magic.
* Step 2: Electronic Component Sourcing
The electronic components present on the PCB must be of the highest possible standard. Many electrical components are commercially available that purport to be authentic yet fail after a short time. Venture Electronics ensures that you can obtain your parts from reputable manufacturers with a long history in the industry. Manufacturers thoroughly test each component before being soldered into the printed circuit board.
* Step 3: PCB Assembly and PCBA Testing
The soldering procedure begins once the manufacturers create and sort the circuit board and the electronic components. The appropriate soldering method, elevated solder paste, and SMT stencils are essential for a high-quality and utterly functional PCB. You don’t have to worry about PCB assembly when dealing with Venture Electronics since we know how to make high-quality SMT stencils and how soldering and reflowing operate. In addition, when the manufacturers complete the SMT/THT assembly, the PCB is subjected to a series of testing, including FCT, ICT, and AOI. Venture Electronics will respond to you and accommodate all of your needs, whether you want to employ the surface mount technique (SMT), through-hole, DIP, or all three.
* Step 4: Final Assembly and Testing
Once you build the PCB, you can construct the exterior package. Venture Electronics will request a reference image of how you want the finished product to appear. It creates the outer coating in this manner. Venture Electronics will not only build the finished product but will also write an accompanying user manual. Before being shipped out for shipping, we thoroughly test all items.
* Step 5: Shipping is the fifth step
We use courier services to deliver the finished product, and we even make sure that the packing is up to par, guaranteeing that your PCB is not compromised. Venture Electronics will guide you if you are unhappy with your goods or want assistance. After-sale services are crucial for Venture Electronics’ turnkey PCB assembly essentials.